Standardized Work Introduction-05
5.1Work Elements
It is the basic building block of standard work
A work element is a logical group of actions that advances work to its successful completion. It is a task comprised of a series of motions.
工作要素是构建标准化作业额基础
工作要素是将工作推行成功完成的逻辑,这是一个由一系列的动作组成的任务
A work element contains ONLY working time and is based on “best practices” for performing a task (Cyclical Jobs)
工作要素仅包含作业时间且基于作业的最佳实践(循环作业)
· Assembly time/ Pick up parts/ Pick up assist tools
组装时间/拿取零件/拿取工具
Walking is separated from the work elements移动时间与工作要素分离
It does not contain any non-cyclic tasks such as:;工作要素不包含非循环作业时间,例如
· Adjustment jobs/Rework/Repair/Quality checks
调整工作/返工/维修/质量检查
5.2How can we describe work element? 如何描述工作要素?
· Geographic location – elements that are separated by walking
· Time – elements should be approximately 10% of the actual Takt Time. If an element is too small, i.e. pick part, group with next element
· Function
· Each part/sub-assembly
作业位置-移动时间与工作要素分离
时间-要素应约为实际节拍时间的10%,如果作业要素太小,例如拿取零件,则归类在下一个作业要素中。
作业功能
每一个零件/子装配
5.3 Initial Observation Sheet初始观察表
The initial observation sheet allows the observer of the Standardized Work to take notes regarding the operator’s work content.
通过初始观察表,标准化作业的观测者可以记录有关操作员工的工作内容
· Rough, geographical sketch of the operators work area
· List the operators work elements
· Group job elements into “reasonable/time able” measures
· Calculate Takt Time
操作员工工作区域的处理站位图
列出操作员工工作要素
将工作要素分组:“合理的时间”
计算节拍时间
Purpose – Understand the job, the layout and the basic steps
What elements do you need to watch more closely?
What are some sources of variation?
目的-了解工作要素,站位布局和作业
哪些要素需要更自信的观测?
哪些要素存在变化?